S77 Gear Reducer - Large Mid-Range Helical Worm Speed Reducer

Delivery time: 5-10 weeks
Warranty: one year
Supply capacity: 600 sets/month
Port: NINGBO / SHANGHAI PORT
Packing: Standard export wooden crate

The S77 gear reducer moves the S concept into medium-torque territory. Its 77 mm centre distance and generously sized output shaft make it a natural fit for existing S77 installations on mixers, feeders, elevators and heavy conveyors. For machine builders the appeal is simple: one compact right-angle speed reducer that reaches ratios a two-stage worm unit cannot manage without losing efficiency.

More Torque, Same Footprint Family

  • Helical input stage plus worm output - high ratio, self-locking tendency on stop
  • Cast-iron / ductile-iron housing at HBS190-240 resists impact and harsh site conditions
  • Gears in case-hardened 20CrMnTi, ground to grade 6~5; noise stays within 60~68 dB
  • Backlash 20 arcmin or less; vibration 20 μm or less - smooth under reversing loads
  • Lifetime lubrication on normal duty; NAK oil seals standard, FKM optional

S77 Data Sheet

Housing materialCast iron/Ductile iron
Housing hardnessHBS190-240
Gear material20CrMnTi alloy steel
Surface hardness of gearsHRC58~62
Gear core hardnessHRC33~40
Input / Output shaft material42CrMo alloy steel
Input / Output shaft hardnessHRC25~30
Machining precision of gearsprecision grinding, grade 6~5 (ISO 1328)
Lubricating oilGB L-CKC220~460 / Shell Omala 220~460
Heat treatmenttempering, cementit-ing, quenching, etc.
Efficiency94%~96% (depends on the transmission stage)
Noise (max)60~68 dB
Temp. rise (max)40 C
Temp. rise (oil) (max)50 C
Vibration≤20μm
Backlash≤20Arcmin
Brand of bearingsHRB/LYC/ZWZ/C&U (SKF, FAG, INA, NSK optional)
Brand of oil sealNAK -- Taiwan or other brands requested

Where customers install this frame:

  • Mining and bulk material handling
  • Building and construction machinery
  • Metal processing and forming lines
  • Wood, forest and recycling equipment
  • Chemical and environmental plants

Quotation and Delivery

Units are rust-protected, boxed with an installation manual and packed in export-grade wooden crates for NINGBO or SHANGHAI shipment. WGT supports every S77 with a one-year warranty, spare seal and bearing kits, and engineering advice on mounting position and oil change intervals. Send your specification and we reply with drawings, a torque table and a firm price.

Questions We Hear Most Often

What materials are used for the gears and shafts?

Gears are 20CrMnTi alloy steel, case-carburised to HRC58-62 over a tough HRC33-40 core. Input and output shafts are 42CrMo, quenched and tempered to HRC25-30. The housing is cast iron at HBS190-240.

Why does low backlash matter, and what is the limit?

Backlash is the small free rotation between input and output. We hold it within 20 arcmin - tight enough for indexing tables, positioning drives and reversing applications, without the cost of a precision servo gearbox.

Can the gearbox run in both directions of rotation?

Yes, the S series runs equally well in both directions. If the load must be held when the motor stops - an inclined conveyor, for example - specify the anti-run-back or self-locking option.

Choosing the Right Frame Size

ModelCentre distanceOutputTypical duty
S7777 mmsolid shaft, footturntables, elevators
S3737 mmsolid shaft, footdosing screws, small conveyors
S4747 mmsolid shaft, footpackaging, small mixers
S5757 mmsolid shaft, footbagging belts, stirrers
S6767 mmsolid shaft, footpaddle mixers, feeders
S8787 mmsolid shaft, footscrew conveyors, washers
S9797 mmsolid shaft, footthickeners, heavy conveyors

One gear set, many mountings. Pick the frame size for the torque you need, then pick the mounting style - solid shaft, hollow shaft, flange or torque arm - to suit your machine.

Selection Example: Bag-stacking turntable

Take a 5.5 kW motor at 960 rpm rotating a turntable at 12 rpm. The ratio follows directly: 960 / 12 = 80, i=80 within one unit. In this case low backlash keeps the stacking position repeatable shift after shift. It always comes down to those three figures. Send them over and we confirm the frame, ratio and service factor in writing.

online gearbox selection system workflow

Selection workflow used by our engineers for every quotation.

Real-World Duty Points

Two-metre indexing table

A machine builder drives a two-metre indexing table with an SF77 reducer. Backlash within 20 arcmin keeps positioning repeatable, which mattered more to the customer than the price difference to a plain worm unit.

Dust-extraction fan bank

An environmental-equipment plant uses SF47 reducers on the rotary valve feeders of its dust-extraction systems. Compact size, quiet running and food-grade oil options made the approval easy.

right angle gearbox duty points overview

An overview of the duty points this series is built for.

Your Selection, Cross-Checked by an Engineer

Send the numbers, get the model. Use the WGT Motor & Gearbox Online Selection System to turn your motor data into a model number, and we will quote that exact unit within the day.

Every enquiry is checked by an engineer against the rating tables before it is quoted, so the unit we recommend carries a real torque margin - not just a catalogue guess. Spare-unit and OEM volumes are both welcome. Looking for a gearbox for wastewater treatment? Tell us the duty point and we will confirm the model in writing.

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